The UN1000DP two-platen injection molding machine which is equipped with the high-performance SmartClamp system, aircraft level aluminum mold technology, alternative temperature technology and FLEXflow servo-driven valve-gated hot runner system is able to perform FoamPro microcellular foam injection molding process developed based on MuCell technology.
Efficient: dry cycle time up to 4.1 sec, production efficiency up by 22%
Precise: part weight repeatability <3‰, platen parallelism control accuracy up to ±0.015mm/2ms
Energy-saving: energy consumption reduced by 56%
Application example: foamed briefcase
Ceramic coating technology and ATT eliminate blushing on the foamed part surface.
Material：LYB PPC foaming grades,FX240/D(PPTalc18)
Number of cavity：1
Size：570 (L) ×400 (w) ×40 (H) mm
Weight：880g
Cycle time：49s
Partner：TREXEL、GK Concept、WEIMAT-Pesch、HRSflow、single、lyondellbasell
The advanced cost-efficient Ecoservo SmartPump is 30% more energy-saving than the previous combination of servo motor and fixed-displacement pump
Quick response and high control accuracy: response speed up by 15%, hold pressure repeatability≤0.2% and flow repeatability≤0.2%
Noise reduced by 8-10dB
Compact structure, saving space of factory and reducing maintenance costs
Designed with piston type suck-back injection cylinder and 25MPa hydraulic pressure to reduce pressure and flow loss
Application example: console cup holder part
Ceramic coating technology and ATT eliminate blushing on the foamed part surface.
Material：ABS+TPV
Weight：523g
Cycle time：45s
Partner：
ASM、WELLLIH、SHINI、magbo
Electric plasticizing system with high torque and high reduction ratio, suitable for synchronized plasticization on large injection molding machines and substantially improving production efficiency
Compact structure, driven by four symmetrically-located small-power motors with sync output power and high efficiency
Low energy consumption, uniform force distribution on the gear, good cooling effect and long lifespan
Multiple small-power motor modules that can be replaced separately, no influence of abroken-down motor on the normal ones
Noise reduced by 8-10dB
Application example: high-gloss car spoiler
Using servo-driven valve-gated hot runner system to eliminate weld lines
Material：Finalloy®EBP-830 PP/EPDM+T20
Weight：1360g
Cycle time：68s
Partner：WELLLIH、FORWELL、SHINI、single
Used for molding of precision automotive parts, with accuracy up to ± 0.01mm
Stable part production with 100% QC pass rate
Cycle time of 20 seconds, resulting in production efficiency 1 time higher than that of the traditional solution
High energy efficiency, average hourly power consumption as low as 1 kWh
The use of fully-automated flow production solution and SCARA robot maximizes the speed of production and packing
Application example: automotive trunk gear
Material：POM F20-30 A7A5023T
Weight：0.38g
Number of cavity：4
Cycle time：20s
Dimensional accuracy：±0.01mm
Weight variance：±0.01g
End-use market：auto part
Partner：SHINI
Used for injection molding of medical devices
Pinhole size of 0.39mm±0.01mm, precision up to standard
Good light transmission, no yellow marks or bubbles, stable performance
High repeatability, zero rejection rate
Automatic sorting available, real-time warning of process parameter change, reduction of manual inspection
Automated operation accelerates production and packing and ensures cleanliness and hygiene of the parts
Application example: medical device
Material：PC
Weight：1.45g
Number of cavity：2
Cycle time：21s
Dimensional accuracy：±0.01mm
Weight variance：±0.01g
End-use market：medical
Automation partner：SHINI
Used for thin-walled food packaging applications
1mm-thick molded parts, stable injection molding process without short shot or flash
Real-time monitoring of the plastics parts with use of sorting function to ensure 100% QC pass rate
Additional conveyor to make part collecting and packing faster and easier
Application example: spoon
Material：PP
Weight：2.5g
Number of cavity：16
Wall thickness：1mm
Cycle time：±0.01mm
End-use market：food packaging
Automation partner：SHINI
Mobile phone accessory molding: high speed, large force, stable performance, thin-walled parts including 0.5-0.8mm thick mobile phone cases and plastic mobile phone frames
High injection speed: 40% higher than that of a general injection molding machine. High-speed mold filling, resulting in lower internal stress in the molded parts and less deformation
Accurate temperature control: temperature control tolerance in the static test is ±0.5, delivering convenient process adjustment and stability control
Optical parts: no shrinkage, no light diffusion, no gas marks, low rejection rate
Application example: mobile phone frame
Material：PC 2501
Number of cavity：2
Size：130mm×70mm
Weight：0.17g
Cycle time：15s
Partner：TOPSTAR
Good plasticizing effect: no occurrence of molding defects, such as black spots, white spots, yellow marks, silver streaks and bubbles during long-term use of the machine
Low energy consumption: hourly energy consumption as low as 4.3KWh
High stability: under standard molding conditions, position control accuracy up to±0.2mm and part weight repeatability≤1‰
Application example: cosmetic jar
Material：PETG
Number of cavity：4
Weight：139g*4
Cycle time：120s
Weight variance：≤1‰
Injection speed：46mm/s
Wall thickness：15mm
Partner：TOPSTAR
Energy-saving: classic energy-saving servo system, small rotating inertia, no bottom current and lower energy consumption
Stable: mold-open and mold-close position repeatability up to ±2mm, injection position repeatability up to ±0.1mm, part weight repeatability≤5‰
Fast plasticizing, short cycle time, high overall machine efficiency
Application example: humidifier base
Material：ABS
Number of cavity：1
Size：200mm×165mm
Weight：268g
Cycle time：45s
Partner：TOPSTAR
Upgraded configuration and greatly enhanced performance
Injection speed up to 400-500mm/s
Optimized platen design and Yizumi 4+4 stack molds
Application example: 1000ml disposal container
Using servo-driven valve-gated hot runner system to eliminate weld lines
Material：PP980
Number of cavity：4+4 stack mold
Weight：16.5g×8
Cycle time：5.5s
Partner：SHINI
● Shorter cycle time and higher efficiency
● High accuracy of part weight and dimensions
● Lower production costs
Application example: small IML cup
Material：PP980
Weight：7g×4
Cycle time：3.5s
Partner：SHINI
● High production volume: higher injection speed and shorter cycle time
● Large shot weight: single-station plasticization ensures sufficient shot weight, with maximum plasticizing volume up to 3,300 g
● High rigidity: unique linear guide rails and non-contact tie bars that reduce the resistance to the movable platen and prolong the mold life
● High responses: high-end control system with program scanning time of only 1ms, effectively shortening the response time
Application example: preform
Material：PET
Number of cavity：48
Weight：15g
Cycle time：9.5s
Partner：GoldenBox
● Patented“three-balanced vertical injection cylinder”structure, precise control of injection stroke, ＂FILO＂ injection system.
● High speed Siemens PLC, Version 4 proprietary software, free-editable machine sequence, communication access available for MES.
● Energy efficient dynamic system with low heating consumption design.
● Machine operation per European habits, and with easy mold compatibility.
● Energy efficient precise hydraulic system.
● CE compliance.
● Wireless remote control.
● Patented“three-balanced vertical injection cylinder” structure, precise control of injection volume, ＂FILO＂injection system.
● Three-step closing mechanism, low-bed design, energy-efficient clamping structure, heating plate design suitable for European customers.
● High speed Siemens PLC, Version 4 proprietary software, free-editable machine sequence, communication access available for MES.
● PC panel.
● Wireless remote control.
● CE compliance.
● Modular design, with diversified combinations can easily satisfy customers’individualized requirements.
● Patented“ three-balanced vertical injection cylinder” structure, precise control of injection volume,＂FILO" injection system.
● Durable vacuum chamber structure, particularly suitable for molding sophisticated parts.
● Fast response Siemens PLC, Version 4 proprietary software, free-editable machine sequence, communication access available for MES.
● Servo motor system, precise control, energy efficient.
● Oil tempering unit with extended service life and low carbon deposition (over-temperature protection).
● Quick mold changeover.
● Auto strip feeding device.
● Auto strip feeding device (including pneumatic door).
● KCS safety standard.
● “FIFO” injection system, injection piston fully retractable, precise control of injection volume
● Horizontal clamping structure, ideal for automatic molding
● High efficiency & low energy consumption design
● Advanced B&R control system
● Free access for MES
● Automatic single brush system
● Patented“ three-balanced vertical injection cylinder” structure,＂ FILO＂ injection system; precise control of injection volume.
● High speed Siemens PLC, Version 4 proprietary software, free-editable machine sequence, communication access available for MES.
● Oil tank at rear side, less floor space required, front side can be configured with multiple layer ejecting device.
● Energy efficient dynamic system with lower heating consumption design.
● Oil tempering unit with extended service life and low carbon deposition.
● The dedicated 4RT structure with big stroke and with movement free-editable.
● Modular design, diversified combinations can quickly satisfy customers’ individual demands.
● Patented“ three-balanced vertical injection cylinder” structure,＂ FILO＂ injection system; precise control of injection volume.
● High speed Siemens PLC, Version 4 proprietary software, free-editable machine sequence, communication access available for MES.
● 700×750mm big heating platen, oil tank on right hand side, high-bed design, multiple layer ejector system can be either installed in the front side or at the rear side.
● Oil tempering unit with extended service life and low carbon deposition.
● 3RT structure with big stroke and free-editable sequence.
Modular design, diversified combinations can quickly satisfy customers' individual demands.
● High-speed mold opening and closing technology, excellent performance and high reliability
● High-quality and durable barrel assembly with heat-resistance up to 650℃
● Real-time control of high-speed injection is available thanks to the closed-● loop control technology based on self-developed control software and algorithm
● Maximum injection speed up to 5m/s
Application example: laptop keyboard base
Material：AZ91D
Number of cavity：1
Size：335×230 ×10mm
Weight：124g
Cycle time：36s
Wall thickness：0.45-0.65mm
● Highly automated unmanned production, stable and reliable product quality, high repeatability and low failure rate
● Shorter cycle time and higher production efficiency
● Highly integrated post-processing of semi-finished die cast parts, reducing space and transportation and achieving automation of machine and peripherals
● Central control system provides complete data records for the whole die casting process and production process, with real-● time monitoring and display
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