YIZUMI Provides 8-cavity IML Silicone Cartridge Solution

In the field of packaging container production, manufacturers’ requirements for product quality and efficiency have been rising. They now need more efficient and cost-effective integrated solutions that can help them to reduce costs, achieve high-quality decorative effects, and get advantages in market competition. As a type of packaging container, the processing production of silicone cartridge is also moving toward this direction.

The most recent case from an overseas customer requires solutions of high product quality and higher cost effectiveness. To meet customers 'requirements , YIZUMI tailor-made an integrated solution, which integrates with IML automated labeling system and auxiliaries on the basic of PAC350 high speed injection molding machine equipped with eight-cavity hot runner mold, realizes automated production of silicone cartridge with 20s cycle time.

The molding of deep-cavity Silicone Cartridge of 225mm height that employs low-fluidity HDPE material is not easy. According to the product specifications and in-mold labeling process requirements, YIZUMI PAC350 high-speed injection molding machine is configured with the high-performance mixing screw to feed the large volume of plastics in eight-cavity mold(48g each).

In addition, because silicone liquid is squeezed out by pistons, it has a very high requirement for coaxiality and verticality. Otherwise, it can result in stuck piston, plastic leakage, or other quality problems. YIZUMI adopted the independent cavity design, sliding block and needle-valve hot runner system in the mold to ensure high-quality and high-efficient production.

To achieve high-quality appearance effect, YIZUMI adopted the high-precision labeling robot to accurately pick and deliver the labels and place them into the mold cavities. The finished product will be dropped onto the conveyor belt at the bottom after mold opening, no need of extraction robots.

Supported by the high-speed injection molding machine, mold and labeling system, YIZUMI’s 8-cavity IML silicone cartridge solution can achieve an automated production with a cycle time of 20s, fulfilling customer requirements for efficient production, high quality, and lower cost.

Product: Silicone Cartridge

Material: HDPE

Part size: φ47×225mm

Part weight: 48g×8

Number of cavities: 8

Cycle time: 20s

※The Data above were acquired by testing in the factory, only for your reference. The specific data please accord to the actual equipment.