YIZUMI New Stage―The Delivery of Leap10000 to Qinhuangdao Xinyue

Amid the rapid growth of China’s EV industry, a manufacturing revolution driven by cutting-edge equipment is gaining momentum. As the core machinery enabling the integrated forming of automotive structural components, ultra-large die casting machines have become a key benchmark for evaluating a company’s high-end manufacturing capabilities.

On November 27th, YIZUMI LEAP10000 Ultra-Large Die Casting Machine is successfully delivered to Qinhuangdao Xinyue Intelligent Equipment Co., Ltd. (hereinafter referred to as Qinhuangdao Xinyue). This milestone marks that YIZUMI officially reaches the 10000T die casting milestone and also demonstrates the transition from technical exploration to large-scale industrial application of China in ultra-large die casting machine field.

01.「Strategic Positioning」

From Catching Up to Leading the Industry

Driven by carbon peaking and carbon neutrality goals, EV industry’s urgent need for lightweighting and low-carbon production has created a strong demand for ultra-large integrated die casting processes, however, meeting this demand is highly challenging.

In addition. Faced with whole workshop’s stringent requirement for equipment reliability, YIZUMI tackles challenges with a system-thinking approach, achieving breakthroughs across materials, intelligent control, supply chain, and modular design. This has elevated the 10,000T die casting machine from a “cutting-edge technology” to an “industrial powerhouse” that steadily creates value in customer’s workshop.

In this process, LEAP10000 is beyond a single product. It is also a “symbol of confidence” in YIZUMI’s ability to lead the high-end segment. LEAP10000 successfully overcomes a series of industrial difficulties such as high-pressure, high-flow precision control; large structural component manufacturing; and long-term operational stability. The breakthrough of systematic capability has enabled YIZUMI to transform from a “candidate supplier” of high-end equipment into a “strategic partner,” laying a solid foundation for YIZUMI to enter high-value segments such as battery trays and integrated chassis components.

02.「Technical Foundation」

System Innovation Ensures Reliability

The technological threshold of a 10,000-ton die casting machine lies in the holistic challenges faced by the machine as a complex system. YIZUMI has built a solid technical foundation for equipment reliability through comprehensive innovations spanning core structures to intelligent control.

1. Core structure breakthrough

LEAP10000 features a clamping system designed based on topology optimization, with precise calculation of die stress and stiffness via finite element analysis. Using YIZUMI’s patented die material formulation, the die manufacturing process is optimized, demonstrating the feasibility of designing and producing ultra-large die casting machine dies.

2.Injection System Innovation

YIZUMI’s self-developed hydraulic circuit ensures smooth control at ultra-low speeds, while patented servo valves enable real-time, multi-stage speed adjustment. The floating servo valve limits pressure-building time to under 30 milliseconds. This system expands the process window by 30%, providing a broader parameter space for stable production.

3.Intelligence Empowering

YIZUMI’s proprietary ORCA control system acts as the “industrial brain” of the equipment, capable of self-optimization based on historical data. It reduces first-time mold debugging and process optimization time by over 90%, significantly lowering customers’ trial-mold costs and enabling an intelligent leap from “executing commands” to “autonomous optimization.”

03.「Value Realization」

From Equipment Delivery to Ecosystem Building

The technology value is ultimately proven in real market applications. With full recognition for YIZUMI’s technological capability, operation management and service system, Qinghuangdao Xinyue chooses us to be its business partner. Undoubtedly, this choice serves as the strongest validation of YIZUMI’s technological capabilities and market standing.

With LEAP10000, Qinghuangdao Xinyue will produce large key structural parts of EV such as front underbody, battery tray, rear underbody, and other integrated die cast components—with a maximum shot weight of 150 kg. Subsequently, the successful mass production is bound to directly advance the downstream automakers’ efficiency of lightweighting and production.

YIZUMI delivers more than a single machine for this landmark project. With profound accumulation in integrated die casting parts, YIUZMI provides Xinyue with turnkey solutions spanning mold, processing and equipment commissioning, ensuring customers’ mass production within a short period and completing value realization from technology to market.

04.「Industry Evolution」

Reshaping the Future of Automotive

The revealing of LEAP10000 reflects deep evolution of China automotive manufacturing. The most influence lies in lower application threshold of integrated die casting technology. Through YIZUMI’s cost effective turnkey solutions, more automakers can afford the cutting-edge technology, accelerating the penetration of ultra large die casting technology.

YIZUMI’s successful delivery of LEAP10000 demonstrates the transformation from technological innovation to market application and from single innovation to ecosystem building. It also achieves YIZUMI’s leap toward “technology leadership and ecosystem empowerment,” while also promoting the development of China’s automotive industry toward integrated and intelligent manufacturing.

At present, YIZUMI is laying the technological foundation for even higher-tonnage die casting machines, while also focusing on building a more complete industrial ecosystem. The sustain investment in key fields such as quick mold changeover, intelligent process parameter adjustment, highly reliable automation will definitely advance the cost-effectiveness and applicability of ultra-large die casting technology. This enables customers not only to “afford it” but also to “use it well,” jointly driving high-end manufacturing in China and worldwide to a higher level.

*All data are derived from YIZUMI's factory experiments.

Please refer to the customized equipment for product data.