YIZUMI Smart Manufacturing Boosts Chinese Industry Abroad

The global manufacturing industry is accelerating its intelligence transformation. Chinese enterprises are rapidly expanding their overseas markets while facing numerous challenges. As an advanced industrial molding equipment system and service provider, YIZUMI has leveraged digital and intelligent technologies to develop a smart molding solution that covers equipment, processes, and production. This helps enterprises break through geographical constraints and seamlessly replicate their efficient domestic management models overseas. The following analysis of typical scenarios will illustrate the global manufacturing competitiveness of YIZUMI.

|Customer Story

Scene 1: Remote Fault Diagnosis

At 3 a.m., an injection molding machine at a Mexican factory suddenly stopped.

Traditionally, engineers in China would need to travel there to fix it, incurring high downtime costs. Now, YIZUMI’s remote fault diagnosis system can resolve such issues swiftly.

• Real-time response: Over a dozen sensors inside the equipment instantly detect abnormal fluctuations in clamping force and trigger system alerts.

• Intelligent summary: By comparing with historical data from over 100,000 devices worldwide, the system identifies the fault cause as a clogged hydraulic valve, with 98% accuracy.

• AR remote collaboration: The operator in Mexico wears AR glasses, while domestic experts annotate the equipment’s internal structure in real-time, guiding the replacement of spare parts.

Result: The entire process took only 47 minutes, representing an 80% efficiency improvement over traditional methods. Yi-CMS and Remote Diagnostics technology ensure overseas factory maintenance is as responsive as in China.

Scene 2 ：Smart Process Platform

The same mobile phone case had flash defects in Thailand’s rainy season and Vietnam’s dry season due to differences in temperature and humidity.

YIZUMI’s Smart Process Cloud Platform Solution:

• Real-time response: IoT terminals collect real-time data on temperature, humidity, and air pressure, syncing it to the cloud.

• Intelligent adjustment: The system intelligently matches process parameters based on equipment, mold, product, and raw material data. It guides adjustments to injection speed and holding pressure, helping to find optimal settings and significantly improving yield rates.

• Experience accumulation: Optimized parameters are automatically stored in a dedicated process library and can be directly applied when new factories begin production.

Result: Multinational groups in Southeast Asia have achieved process standardization across factories, significantly improving product consistency.

Scene 3：Overseas Transparent Factory

A home appliance company’s Vietnamese factory faced delayed orders due to opaque production progress.

After implementing the Yi-MES system:

• Real-time response: Each product has a unique QR code. Scanning it displays raw material batch details, process parameters, and quality inspection records.

• Intelligent scheduling: The APS algorithm optimizes production by factoring in mold life, electricity price fluctuations, and logistics cycles, boosting equipment utilization by 22%.

• Multilingual dashboard: Users can switch between Chinese, English, and Vietnamese to monitor key metrics like OEE and energy consumption.

Result: The order delivery cycle was significantly shortened, and the customer complaint rate dropped substantially.

Technical Foundation: YIZUMI’s  Digital Intelligence

1. YIZUMI IoT Platform: Connects nearly 10,000 devices, processes 10TB of data daily, and supports millisecond - level responses.

2. Self - controlled industrial algorithms and software: 22 core patents covering remote diagnostics, process optimization, manufacturing, advanced scheduling, quality and energy analysis.

3. High - performance architecture: Modular design suits cloud - native, big data engines,localization and cloud - based deployment.

Overseas strategy: From Technology Transfer to Eco – construction

YIZUMI is accelerating the globalization of Chinese manufacturing through three key strategies:

1. Lightweight Replication: The “Cloud Yi-MES + Yi-CMS” solution enables overseas factories to achieve digital transformation in production management within 4 weeks. Optional add-ons like “Remote Diagnostics” and “Smart Process” enhance flexibility.

2. Localized Service: Technical centers in Vietnam, Mexico, and other regions provide comprehensive support, including system deployment, training, and maintenance.

3. Open Ecosystem: Collaborations with domestic and international universities, research institutions, and partners like Kingdee and SAI deliver end-to-end solutions—from equipment to MES/MOM—for device maintenance and manufacturing operations management.

Conclusion: Let the world share "Chinese smart manufacturing".

While digital transformation is universal in global manufacturing, YIZUMI has successfully overcome localization challenges in overseas market with its own innovations. Through equipment connected, optimized smart process and smart manufacturing, Chinese enterprises are shaping influence in manufacturing, which demonstrates China efficiency with higher cost-efficiency! 

Look ahead, leveraging on its advanced technology, YIZUMI is poised to promote more Chinese enterprises moving into the world.

* All data are derived from YIZUMI's factory experiments. 

Please refer to the customized equipment for product data.