Machine Video
User-Friendly
Intuitive ORCA-HMI by YIZUMI.
Highly Efficient
10% faster & highly repeatable.
Precise & Repeatable
Yi-Cast self-learning real-time control.
Energy-Saving
Up to 40% with innovative hydraulic.
Machine Video
YIZUMI ORCA Control System
Fully Digital Control
With its easy-to-understand and intuitive graphical HMI, the ORCA control system provides maximum flexibility in managing the casting process.
Alarm and Trouble-shooting System
The ORCA control system has a well-documented alarm system built in to provide operational guidance and rapid troubleshooting to customers.
CastMaster Functions
The ORCA control system features a “built-in experts' system” which can guide customers with valuable technology information in the diecasting process.
Yizumi Research Center for Die Casting and Metal Molding Mold
Mold Flow and Process Analysis
LEAP Injection Unit –Quality with Every Shot
- The YIZUMI real time closed loop control system detects any process deviation and immediately adjusts the injection process. This greatly enhances your process repeatability and your casting quality consistency;
-Breaking of the injection speed at the end of cavity filling reduces flash and increases productivity and die life.
-Breaking of the injection speed at the end of cavity filling reduces flash and increases productivity and die life.
Enhanced YIZUMI Locking End
- A new fully re-engineered toggle system for extended service life and higher platen rigidity;
- 10% faster closing and opening times are achieved in combination with the innovative YIZUMI hydraulic drive system. The proven servo motors, a technology which has been in use for years at YIZUMI, reduce up to 40% energy consumption;
-Easy programming of speeds, automatic die-height & locking force as well as precise die-position-stops add to the overall efficiency.
- 10% faster closing and opening times are achieved in combination with the innovative YIZUMI hydraulic drive system. The proven servo motors, a technology which has been in use for years at YIZUMI, reduce up to 40% energy consumption;
-Easy programming of speeds, automatic die-height & locking force as well as precise die-position-stops add to the overall efficiency.
Performance Focused Machine Design
Our new design protects your personnel by keeping energy lines and moving parts away, while allowing open access to your operations and maintenance teams in a perfect balance between safety and efficiency.
Product Video
Industry Application
Relevant Recommendation
Relevant Products
Relevant Technologies
![[old]LEAP Series Ultra-large Die Casting Machine](/uploads/2022-12-23/cf4fd8f6-b7f9-4e01-a299-a3a6f321c1601671782047358.png)
[old]LEAP Series Ultra-large Die Casting Machine
Integrating global engineering innovation with YIZUMI’s R&D excellence, the LEAP Series ensures supreme casting precision and reproducibility. Specialize in new energy vehicles, transportation facilities,aerospace, and other fields, providing a more cost-effective ultra-large integrated die casting solution for customers. Available with die locking forces from 6000T to 9000T.
![[old] HII-S Series High-end Cold Chamber Die Casting Machine(1000-5000T)](/uploads/2023-06-05/d58e81d3-4969-46b7-801e-b4f2736113071685956662265.png)
[old] HII-S Series High-end Cold Chamber Die Casting Machine(1000-5000T)
High-performance product line, customized for global markets
![[old] HII-S Series High-end Cold Chamber Die Casting Machine(180-900T)](/uploads/2023-01-05/b67dc467-19d1-4dec-9030-6d6e2faf71d71672908700118.png)
[old] HII-S Series High-end Cold Chamber Die Casting Machine(180-900T)
Based on decades of technology precipitation and LEAP die-casting machine technology, we redesigned the mold opening and locking unit to improve the overall stability of the equipment. The brand-new injection system provides customers with more accurate injection control and higher repetitive accuracy, and integrates the intelligent control system of die-casting process experts, so that customers can obtain more competitive OEE.
The Unique Rapid Pump Feeding Technology for LEAP Machine
Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.
ORCA Control System
Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.
Yi-Cast Injection System
With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.
Highly Integrated Die-Casting Cells
It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.
Re-designed Clamping System
Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.
Service Process
01
Process/Mold Analyse and Design
- Raw materials selection
- Product design
- Mold flow analysis
- Mold design suggestion
02
Equipment Selection Suggestions
- Product performance
- Product quality
- Ease of use
- Safety requirements
03
Whole Plant Planning Advice
- Planning of production line
- Arrangements for people, machines, and materials according to process flow
- Peripheral automation
- Smart connection
04
Delivery Solutions
- Professional installation and debugging
- On-site operation training
- Molding process training
05
After Sales Solutions
- YFO services
- Preventive maintenance
- Device upgrade
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Contact Us
Please leave your message, and we will contact you soon!
I hereby give my consent for my personal data, collected and processed by YIZUMI in relation to my inquiry.