Proved Technology for Critical Powertrain Parts
The engine block and transmission housing are the heaviest partsin the powertain system. The lightweightening of powertrain components is an inevitable means under the development trend of energy saving and emission reduction of automobiles. For trucks, replacing the traditional cast iron transmission housing with aluminum can reduce the weight of a single unit up to 100 kg. Additionally, it can greatly reduce production costs and energy consumption.

Application Highlights

Heavy-duty Die Casting Machines

Automobile engine blocks and transmission housings of heavy-duty trucks are large in volume and weight, requiring the use of 2500-5000 tonnage heavy-duty die-casting machines.

Innovation Advantages

Changing from gravity casting iron parts to aluminum alloy die castings with thinner average wall thickness reduces the weight of parts by more than 70%.

Core Technology

To fulfill the requirements of automotive parts for high-quality and traceability, the system is equipped with a high performance injection unit to provide strong filling capability and short pressure build-up time. The real-time control technology is used to ensure the stability of processes.

Process Technology

Combined with automatic insertion technology, it can achieve fully automatic die-casting production. The annual output of a single production line can exceed 100,000 units. We also provide one-stop solutions for customers.

Powertrain Parts Application

Four cylinder engine block

Cylinder block assembly

Transmission housing of heavy-duty trucks

Relevant Recommendation
Relevant Products
Relevant Technologies
LEAP Series Die Casting Machine

YIZUMI fully benchmarks against the performance and functions of world-class die-casting machines . Through the joint efforts of the international and domestic R&D teams with years of experience in the die-casting industry, we developed this series from concept to product, and have independent intellectual property rights in its technology. Yi-Cast real-time closed-loop injection system makes every injection with quality assurance. ORCA control system adopts the world's most advanced control technology and algorithm. The easy-to-use HMI enables the full digitalization of the die-casting machine. Supported by highly innovative servo + feedimng energy-efficient pump units, the machine has achieved higher Overall Equipment Effectiveness (OEE).

HII-S Series High-end Cold Chamber Die Casting Machine(1000-5000T)

High-performance product line, customized for global markets

HII-S Series High-end Cold Chamber Die Casting Machine(180-900T)

Based on decades of technology precipitation and LEAP die-casting machine technology, we redesigned the mold opening and locking unit to improve the overall stability of the equipment. The brand-new injection system provides customers with more accurate injection control and higher repetitive accuracy, and integrates the intelligent control system of die-casting process experts, so that customers can obtain more competitive OEE.

The Unique Rapid Pump Feeding Technology for LEAP Machine

Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

ORCA Control System

Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

Yi-Cast Injection System

With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

Highly Integrated Die-Casting Cells

It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

Re-designed Clamping System

Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

Service Process

01
Process/Mold Analyse and Design
  • Raw materials selection
  • Product design
  • Mold flow analysis
  • Mold design suggestion
02
Equipment Selection Suggestions
  • Product performance
  • Product quality
  • Ease of use
  • Safety requirements
03
Whole Plant Planning Advice
  • Planning of production line
  • Arrangements for people, machines, and materials according to process flow
  • Peripheral automation
  • Smart connection
04
Delivery Solutions
  • Professional installation and debugging
  • On-site operation training
  • Molding process training
05
After Sales Solutions
  • YFO services
  • Preventive maintenance
  • Device upgrade
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Application Highlights
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Service Process
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