New Concept to Replace the Traditional Stamping Parts
The Al structural parts are widely used for automotive car body structure and chassis, such as shock tower, side memebers and so on. Replacing the traditional stamping / welding parts with Al diecasting strucutral parts it could not only largely reduce the number of parts, but also decrease the manucutruring cost.

Application Highlights

Innovative Product Design

Structural parts originate from stamping parts, characterized by a large projected area with a relatively small casting weight. Large die-casting machines in the range of 1400-4500 tonnage are required. The filling level is only about 60% of the traditional die-casting.

Innovation Advantages

Unlike conventional die castings, the average wall thickness of structural parts is only about 3mm. In addition, the products require subsequent welding, riveting, and heat treatment.

Core Technology

The Yi-cast real-time controlled pressurization technology developed by YIZUMI features an injection system with a high dynamic injection force. Independent extrusion devices are used to ensure the quality of thick sections.

Process Technology

The technical teams of YIZUMI in China and Europe have extensive experience in structural parts, understand every detail of structural parts production, and can provide top-notch process support services to our customers. We are more than happy to share our process know-hows with our customers and help them optimize their processes.

Structural Parts Application

Shock Tower

Daimler B Pillar (Green)

Langshion Part

Cylinder Block Part

Bearing Box

Relevant Recommendation
Relevant Products
Relevant Technologies
LEAP Series Die Casting Machine

YIZUMI fully benchmarks against the performance and functions of world-class die-casting machines . Through the joint efforts of the international and domestic R&D teams with years of experience in the die-casting industry, we developed this series from concept to product, and have independent intellectual property rights in its technology. Yi-Cast real-time closed-loop injection system makes every injection with quality assurance. ORCA control system adopts the world's most advanced control technology and algorithm. The easy-to-use HMI enables the full digitalization of the die-casting machine. Supported by highly innovative servo + feedimng energy-efficient pump units, the machine has achieved higher Overall Equipment Effectiveness (OEE).

The Unique Rapid Pump Feeding Technology for LEAP Machine

Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

ORCA Control System

Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

Yi-Cast Injection System

With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

Highly Integrated Die-Casting Cells

It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

Re-designed Clamping System

Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

Service Process

01
Process/Mold Analyse and Design
  • Raw materials selection
  • Product design
  • Mold flow analysis
  • Mold design suggestion
02
Equipment Selection Suggestions
  • Product performance
  • Product quality
  • Ease of use
  • Safety requirements
03
Whole Plant Planning Advice
  • Planning of production line
  • Arrangements for people, machines, and materials according to process flow
  • Peripheral automation
  • Smart connection
04
Delivery Solutions
  • Professional installation and debugging
  • On-site operation training
  • Molding process training
05
After Sales Solutions
  • YFO services
  • Preventive maintenance
  • Device upgrade
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Application Highlights
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