Revolutionary Innovation in the Die Casting Industry
By adopting aluminum alloy integrated die-casting structural parts, you can use a one-step molding process to replace the traditional components that often contain 30-90 stamped and welded parts. It not only greatly reduces the number of total parts but also significantly decreases manufacturing costs and the weight of the auto body, representing a revolutionary innovation in the die-casting industry.

Application Highlights

Innovative Product Design

The integrated die-casting structural parts allow the rear floorboard of new energy vehicles to be made in one step. The projected area will be extremely large and the casting weight will reach 100 kg. It requires the use of 6000-9000 tonnage ultra-large die-casting machines, which creates both an opportunity and a challenge for the traditional die-casting industry.

Innovation Advantages

Unlike conventional die castings, the average wall thickness of structural parts is only about 3.5 mm. The development of heat treatment-free materials has made subsequent automotive component joining requirements possible.

Core Technology

YIZUMI's powerful technical teams in China and Europe can provide customized die-casting units for customers. LEAP series super-large die-casting machines equipped with Yi-cast real-time controlled die-casting system developed by YIZUMI have ultra-high dynamic die-casting force, which ensures sufficient filling capacity and is an important quality assurance for super-large integrated die-castings.

Process Technology

YIZUMI's integrated control technology enables effective control of major peripheral equipment in the die-casting cell and precise monitoring of up to 100 process parameters, allowing full quality assurance of each product.

Relevant Recommendation
Relevant Products
Relevant Technologies
LEAP Series Die Casting Machine

YIZUMI fully benchmarks against the performance and functions of world-class die-casting machines . Through the joint efforts of the international and domestic R&D teams with years of experience in the die-casting industry, we developed this series from concept to product, and have independent intellectual property rights in its technology. Yi-Cast real-time closed-loop injection system makes every injection with quality assurance. ORCA control system adopts the world's most advanced control technology and algorithm. The easy-to-use HMI enables the full digitalization of the die-casting machine. Supported by highly innovative servo + feedimng energy-efficient pump units, the machine has achieved higher Overall Equipment Effectiveness (OEE).

The Unique Rapid Pump Feeding Technology for LEAP Machine

Patented servo compensation technique results in excellent productivity, energy savings, and precise control of the die-casting machine. This kind of technology could save energy by between 40 and 70%. The primary pump's lifespan is extended using energy compensation technology, which also results in a secondary energy savings of more than 5%.

ORCA Control System

Based on Yi-CastMaster functional assistance and multi-touch operation to reduce customer learning costs. The master AI core control algorithm, which is specifically design for die-casting island integrated control. Through visual graphic interface, easier HMI could be achieve.

Yi-Cast Injection System

With AI self-learning function, it could realize full closed-loop real-time control of the pressurized injection to precisely control and monitor the process. Meanwhile, the patented technology of differential pressurized injection could realize slow and precise stable control to enhance the dynamic pressurized injection force.

Highly Integrated Die-Casting Cells

It is possible to achieve plug-and-play and rapid adjusting of peripheral devices. HMI smoothly incorporates several types of information from auxiliary equipment. Die-casting process is visible and traceable due to the centralized control of digital island.

Re-designed Clamping System

Accurate control of any position mold opening. The repeatability accuracy of the mold opening position is up to ±1mm. It also offers clamping force detection and automatic mold adjustment features.

Service Process

01
Process/Mold Analyse and Design
  • Raw materials selection
  • Product design
  • Mold flow analysis
  • Mold design suggestion
02
Equipment Selection Suggestions
  • Product performance
  • Product quality
  • Ease of use
  • Safety requirements
03
Whole Plant Planning Advice
  • Planning of production line
  • Arrangements for people, machines, and materials according to process flow
  • Peripheral automation
  • Smart connection
04
Delivery Solutions
  • Professional installation and debugging
  • On-site operation training
  • Molding process training
05
After Sales Solutions
  • YFO services
  • Preventive maintenance
  • Device upgrade
Contact Us
Please leave your message, and we will contact you soon!
Verification code
I hereby give my consent for my personal data, collected and processed by YIZUMI in relation to my inquiry.
GET A QUOTE
Application Highlights
Relevant Recommendation
Service Process
Contact Us
Contact Us
Please leave your message, and we will contact you soon!
Verification code
I hereby give my consent for my personal data, collected and processed by YIZUMI in relation to my inquiry.