Evolved Mg & Al with Bright Future: YIZUMI at CHINA DIECASTING 2026

2026-07-24

Abstract:

At CHINA DIECASTING 2026, YIZUMI presented advances in magnesium and aluminum casting, including Thixomolding, AI process control, integrated die casting, rheocasting, two platen machines, and digital manufacturing.

CHINA DIECASTING 2026 brought the global die casting community together at the Shanghai New International Expo Centre. Under the theme "Evolved Mg & Al with Bright Future" YIZUMI presented solutions for thixomolding, intelligent die casting, ultra-large integrated die casting, two-platen technology, rheocasting, as well as automation, and digital manufacturing.

CHINA DIECASTING Marks a New Stage of Industrial Upgrading

1. CHINA DIECASTING 2026: Connecting the Die Casting Value Chain

As a leading global platform for the die casting industry, CHINA DIECASTING connected Chinese and international markets and brings together companies from across the value chain. The exhibition covered materials, die casting machines, molds, automation, post-processing, testing, quality inspection, and end-use applications, creating opportunities for business cooperation, technical exchange, and industry development.

As the industry advances toward larger-scale, integrated, and intelligent production, CHINA DIECASTING 2026 showcased whole-chain solutions and coordinated innovation across materials, product design, manufacturing processes, automation, and production management, highlighting the future direction of the die casting industry.

2. Key Trends Shape the Die Casting Industry

• Aluminum and Magnesium Lightweighting: Lightweighting goes beyond material substitution, requiring coordinated advances in component design, manufacturing processes, equipment, and automation.

• Large-Scale, Integrated Die Casting: Customer priorities are shifting from machine tonnage alone to production stability, yield, system integration, and total cost of ownership.

• Smart, Sustainable Manufacturing: Competition is evolving from individual machine performance to integrated capabilities across materials, processes, equipment, automation, data, and services.

3. YIZUMI Advances Integrated Die Casting

YIZUMI combines expertise in die casting, thixomolding, automation, and smart manufacturing. At CHINA DIECASTING 2026, YIZUMI showcased technologies for rheocasting and thixomolding, AI-assisted die casting, ultra-large integrated casting, two-platen die casting machine technology, and digital production management.

The presentation demonstrated YIZUMI's ability to connect equipment, processes, applications, and services. From product displays and technical demonstrations to customer cases and on-site discussions, YIZUMI presented future-oriented die casting solutions in a practical, application-focused way.

On-Site Highlights Make Semi-Solid Forming and AI Die Casting More Tangible

1. Semi-Solid Forming, Live from the Production Floor

Through a live broadcast from the production floor of Zhejiang Zhongmu Precision Machinery Co., Ltd., visitors gained an up-close view of the complete magnesium Thixomolding manufacturing process with a hot runner two-cavity tool.

From material feeding and semi-solid forming to the release of the finished parts, every step was streamed live from the production site. The demonstration transformed complex manufacturing technology into a clear and engaging experience, while showcasing the efficiency, stability, precision, and process reliability of YIZUMI's equipment under real production conditions.

The live demonstration also showed how advanced semi-solid forming technology translates into a tangible finished product. Visitors could experience the casting's lightweight design, refined surface quality, and intricate detailing firsthand. The castings from this 2-cavity die - to be assembled "as-cast" to form a popular give-away bottle opener - were distributed as interactive gifts, creating a meaningful connection between the manufacturing process, the finished product, and the audience.

2. YIZUMI AI Die Casting Demonstration and Interactive Experience

The on-site demonstration brought YIZUMI's AI die casting technology to life, giving visitors an intuitive view of how intelligent tools support parameter optimization, process monitoring, deviation detection, and quality control.

Through the interactive experience, visitors could explore how YIZUMI combines AI-assisted process optimization with die casting equipment, automation, and production data. The demonstration highlighted practical benefits such as faster setup, more stable production, consistent casting quality, and improved operational efficiency.

Six Core Solutions Drive the Future of Die Casting

1. Lightweight Evolution | Hot Runner 2-Cavity Thixomolding Solution

Designed for lightweight magnesium components in automotive, 3C electronics, and other high-volume applications, the UN400MGⅡPlus Thixomolding Machine offers high-speed injection, multi-hot runner technology, intelligent process control, and product development support. Its one-shot, two-cavity configuration increases production capacity while maintaining precise melt delivery, stable process control, and consistent part quality.

· Higher Productivity: The two-cavity configuration supports efficient mass production and contributes to effective cost reductions.

· Precise Melt Delivery: Multi-hot runner technology provides uniform temperature and pressure distribution across the mold cavities.

· Stable Process Control: High-speed injection and real-time monitoring ensure highest repeatability and production consistency.

· Rapid Implementation: YIZUMI's comprehensive one-stop service covers product design, process simulation, mold development, trial production, and mass-production support.

UN400MGII·Plus Thixomolding Machine

2. AI-Powered Control | Die Casting Enters the AI Era

At CHINA DIECASTING 2026, YIZUMI showcased the LEAP380U die casting machine as a prime example of how artificial intelligence was systematically integrated into production workflows. Developed on YIZUMI's China–Europe technology platform, the entire LEAP series demonstrated acceleration exceeding 50G, with the LEAP380U model reaching up to 100G.

The machine leveraged a comprehensive suite of digital assistance functions, including AI-powered process optimization, real-time process monitoring, closed-loop injection control, tools for intelligent quality control, and effective maintenance support going towards predictive maintenance. Together, these capabilities enable significantly reduced setup times, enhanced process stability, consistent casting quality, and ensure highest equipment availability.

At the AI Process Engineer interactive zone, visitors had the opportunity to compare real production data recorded before and after AI optimization, offering direct insight into the performance gains achieved through intelligent process management.

· AI Process Optimization: Identifies effective process parameters based on material and production requirements, helps shorten setup time and reduce repeated manual adjustments.

· Smart Quality Control: Monitors production data in real time, detects abnormal conditions, and supports faster corrective action for more consistent casting quality.

· Intelligent Maintenance: Uses machine operating data to identify potential issues early, reduce unplanned downtime, and thus improves equipment availability.

LEAP380U Die Casting Machine

3. 10,000T Breakthrough | Ultra-Large Integrated Die Casting Solution

YIZUMI's integrated die casting solution addresses the growing demand for large, complex structural components in new energy vehicles and advanced mobility applications. Built around the concept of “Big and Agile,” the LEAP10000 combines high-dynamic injection forces, real-time closed-loop control, fast, balanced and stable clamping delivering precise cavity filling, highly repeatable quality resulting in a reliable continuous production.

Operational effectiveness is achieved with YIZUMI's cell integration system coordinating the automation around the die casting cell with an output driven focus. The exhibited ultra-large structural component produced on the LEAP10000 in a 2-cavity tool, offers a firsthand look at the possibilities of integrated die casting for larger and more complex EV parts with YIZUMI's LEAP technology.

· 10,000T Forming Capacity: Supports the integrated production of large, complex structural components, expanding possibilities in part size and function integration.

· Precise, Repeatable Filling: The Yi-Cast real-time closed-loop injection system provides responsive control and consistent filling performance for large, thin-walled castings.

· Stable Clamping Performance: An optimized high-rigidity clamping structure ensures accurate mold movement and dependable operation under demanding production conditions.

LEAP10000 Ultra Large Die Casting Machine

4. Efficiency Advancement | Two-Platen Die Casting Solution

YIZUMI NEXT² two-platen die casting machine series is engineered for large-part production, combining a compact structure, precision clamping, high-speed injection, and energy-efficient operation. Powered by combining the proprietary RAPTOR multi-cylinder clamping system and the Yi-Cast injection, it delivers highest injection performance and stable process control with minimal part distortion or flash build up.

Precision die-cast components produced on the NEXT² series feature clean, well-defined edges, demonstrating excellent dimensional accuracy and consistent casting quality in real production. The machine helps manufacturers improve productivity and factory-space utilization and so reduces long-term operating costs.

· Compact Two-Platen Design: Reduces the equipment footprint by approximately 10%, helping manufacturers make better use of production space and leave more room for automation and auxiliary equipment.

· Up to 50% Energy Savings: The LEAP servo and feeding pump system works with the Yi-Cast high-speed injection unit to improve injection performance by up to 49% while reducing overall energy consumption by up to 50% compared with conventional die casting machines.

· Precision Clamping and Stable Quality: The RAPTOR multi-cylinder clamping system provides uniform locking-force distribution and maintains locking-force deviation within 1%, creating stable conditions for repeatable casting quality, reduced process variation, and reliable production delivering highest dimensional accuracy.

NEXT² Series 2-platen Die Casting Machine

5. Material Innovation | Advanced Al Rheocasting Solution

YIZUMI's RHEO Series Al Rheocasting Machine is a versatile platform engineered for both semi-solid aluminum alloy processing and squeeze casting with liquid molten alloys. It integrates slurry preparation, ultra-low-speed injection, high-pressure forming, and squeeze casting into a single cell. Specifically designed for exceptional process stability, the machine enables slow, precise, laminar cavity filling to eliminate turbulence and defects. Whether in semi-solid or squeeze-casting mode, it delivers high density, near-zero porosity, superior surface quality, and enhanced dimensional accuracy.

These capabilities significantly expand the application range of conventional die casting, enabling one-shot formation of complex, high-integrity aluminum components. YIZUMI's solution thus meets the demanding requirements of next-generation lightweight structures and actively drives the aluminum revolution in automotive and industrial sectors.

· Ultra-Low-Speed Laminar Filling: Smooth, controlled metal flow reduces turbulence and gas entrapment for improved internal casting quality.

· High-Pressure Intensification: Effective pressure holding enhances shrinkage compensation, casting density and structural integrity.

· Enhanced Material Performance: Produces castings with improved mechanical properties, thermal conductivity, surface finish and compatibility with heat treatment and welding.

RHEO Series Al Rheocasting Machine

6. Digital Upgrade | Intelligent Die Casting Manufacturing Solution

YIZUMI's digital die casting solution positions the die casting machine as a key data node within the smart factory. Through the YIZUMI Yi+Platform, four core capabilities—Smart Manufacturing, Smart Services, the BI Platform, and AI Applications—connect production, operations, and decision-making across the entire die casting workflow. Equipment status, production parameters, alarms, process history, and service records are brought together in one digital environment, giving teams clear, real-time visibility into production and machine performance.

With connected data and practical analytics, teams can trace process changes, identify performance issues, respond faster to abnormalities, and make better-informed decisions. Real-time monitoring, remote service, BI analytics, and AI-assisted process optimization help improve equipment uptime, production efficiency, and process stability. More than a collection of standalone digital tools, the Yi+Platform provides a scalable foundation to further improve preventive maintenance, accelerate production optimization and continuous improvement driving the long-term digital transformation of die casting manufacturing.

Innovation Evaluation and Industry Dialogue

1. NEXT² in the Innovation Technology Evaluation

Held as part of CHINA DIECASTING, the Innovation Technology Evaluation provides a platform for new technologies, products and manufacturing solutions with strong application potential and industrial value. The evaluation considers technical innovation, market prospects and their contribution to the future development of the die casting industry.

YIZUMI's NEXT² series 2-platen die casting solution participated in the official evaluation, reflecting the company’s continued investment in high-efficiency die casting and equipment structure innovation. Its compact design, stable clamping, production efficiency, energy-saving performance and application flexibility support the trend toward larger castings while addressing customer needs for reduced factory space and lower long-term operating costs.

2. Forum Speech on Semi-Solid Magnesium

At CHINA DIECASTING 2026, the forum presentation “Market Opportunities and Equipment Innovation in Semi-Solid Magnesium Alloys” explored the growing market potential of magnesium alloys in lightweight manufacturing. It focused on how semi-solid forming and equipment innovation can improve production stability, casting efficiency and the manufacturing of larger, more complex magnesium alloy components.

Chen Yong, Product Manager for YIZUMI's Thixomolding solutions, delivered the presentation and shared insights into magnesium alloy market trends, semi-solid forming applications and YIZUMI's progress in advanced equipment development. His presentation demonstrated YIZUMI's high commitment to Thixomolding technology and efficient lightweight manufacturing solutions.

Responding to Market Needs with Innovation and Systematic Solutions

1. From Exhibition to the Future of Die Casting

YIZUMI's presentation at CHINA DIECASTING 2026 went beyond a single machine or isolated technology. It showcased systematic capability built around aluminum and magnesium lightweight forming, AI-enabled die casting, ultra-large integrated casting, high-efficiency equipment, automation, and digital manufacturing.

This approach directly tackles the key challenges customers encounter when transitioning from technical feasibility to stable mass production, including product compatibility, process repeatability, yield enhancement, labor productivity, energy efficiency, data transparency, and long-term ROI.

Moving forward, YIZUMI remains committed to driving progress through technological innovation while building on systematic solutions as its core foundation, enabling global customers to establish molding operations that are more efficient, stable, and value-driven over the long term.

2. Supporting Long-Term Value Through Comprehensive Strength

Technology innovation: Continued development in semi-solid forming, AI die casting, ultra-large integrated die casting, two-platen high-efficiency equipment, and digital manufacturing.

Product portfolio: Complete die casting machine range and cell solutions covering advanced materials, component sizes as well as progressive application requirements.

System capability: Integration of materials, processes, equipment, molds, automation, data, and service to support complete project implementation.

Application expertise: Solutions for new energy vehicles, 3C electronics, robotics, industrial structural components, and other high-growth manufacturing sectors.

Together, these capabilities allow YIZUMI to support customers from early process planning and equipment selection through production launch, optimization, as well as lifecycle services.

Conclusion

The conclusion of CHINA DIECASTING 2026 marks an important milestone for YIZUMI’s technology presentation and a new starting point for deeper cooperation with customers and industry partners worldwide.

As die casting evolves toward larger parts, lighter materials, smarter production, and greener operations, YIZUMI will keep advancing equipment performance and application technology to serve our customers. By connecting innovation with practical manufacturing needs, the company aims to deliver die casting solutions that create measurable value today while preparing customers for the next stage of industrial development.

Ready to Advance Your Die Casting Production?

From lightweight aluminum and magnesium forming to intelligent control, automation, and digital manufacturing, YIZUMI brings together the technologies and expertise needed to move your project from concept to stable production.

Explore our integrated die casting solutions or connect with the YIZUMI team to discuss your next application.

More News
Ultra-Low Speed·High Pressure — RHEO Series Al Rheocasting Machine: Redefining High-Performance Casting
Ultra-Low Speed·High Pressure — RHEO Series Al Rheocasting Machine: Redefining High-Performance Casting
2026-07-22
CHINA DIECASTING 2026 Wrap-up | Advancing the Die Casting Value Chain
CHINA DIECASTING 2026 Wrap-up | Advancing the Die Casting Value Chain
2026-07-17
CHINA DIECASTING 2026 | Day 2: AI-Powered LEAP Series Drives Smarter Die Casting
CHINA DIECASTING 2026 | Day 2: AI-Powered LEAP Series Drives Smarter Die Casting
2026-07-16
CHINA DIECASTING 2026 | Day 2: Jiangxi Chicheng Selects YIZUMI RHEO Series for Semi-Solid Production
CHINA DIECASTING 2026 | Day 2: Jiangxi Chicheng Selects YIZUMI RHEO Series for Semi-Solid Production
2026-07-16
CHINA DIECASTING 2026 | Day 1: Six Breakthrough Solutions for Smarter Die Casting
CHINA DIECASTING 2026 | Day 1: Six Breakthrough Solutions for Smarter Die Casting
2026-07-15
Icon
GET A QUOTE