Precise and Stable
Compact design with high-precision linear guide, independent platen support, and servo direct control (SDC) technology for micro-level injection molding precision.
Reliable
Fully-hardened alloy plasticizing components, dust-proof electrical cabinet, and high-rigidity frame structure ensure stable, automation-friendly production with significant energy savings.
Intelligent
High-performance intelligent control system with dual-encoder feedback and micron-level injection control accuracy.
Clamping Unit
Independent platen support structure
- The mold incorporates a central support structure, thus avoiding the vertically asymmetric deformation caused by fixing method. This innovation achieves a 17% reduction in deformation, more uniform platen pressure, and significantly higher clamping precision than conventional clamping unit.
- High-stability Tie Bar Free (TBF) technology: The clamping unit adopts the TBF technology for easy operation and maintenance.
- High-rigidity platen design: High-rigidity platen made of high-strength cast material, suitable for precision molds.
The optional dual-mold structure for movable platen avoids platen surface deformation, reducing deformation in the mold area by 50% and making it ideal for high-precision molding.
- High-stability Tie Bar Free (TBF) technology: The clamping unit adopts the TBF technology for easy operation and maintenance.
- High-rigidity platen design: High-rigidity platen made of high-strength cast material, suitable for precision molds.
The optional dual-mold structure for movable platen avoids platen surface deformation, reducing deformation in the mold area by 50% and making it ideal for high-precision molding.
High-precision linear guide for mold moving
- Guiding accuracy <= 0.01 mm; fast and stable mold opening, mold opening position repeatability <= 0.02 mm.
- Superior platen parallelism and guiding accuracy for precision manufacturing applications. Straightness <= 0.01mm (for specific stroke).
- Optimized platen rigidity: Minimized platen deformation fully ensures balanced force distribution at the center of precision mold, guaranteeing product consistency. Platen parallelism <= 0.02mm.
- Superior platen parallelism and guiding accuracy for precision manufacturing applications. Straightness <= 0.01mm (for specific stroke).
- Optimized platen rigidity: Minimized platen deformation fully ensures balanced force distribution at the center of precision mold, guaranteeing product consistency. Platen parallelism <= 0.02mm.
Injection Unit
Special screw and barrel components for different materials
- The barrel assembly is made of imported fully-hardened alloy and features an optimized screw design with precision machining. The screw straightness reaches 0.02 mm/m, ensuring stable and efficient plasticizing performance.
- From general-purpose resins to engineering plastics, we offer customized solutions such as high-wear-resistant, high-corrosion-resistant, and low-shear screws for optical products, precisely matching diverse material molding requirements.
- Micro injection unit: Screw diameter selectable from 14-22 mm, injection volume 7.5-29.3 cm3, meeting micro-product injection molding requirements.
- Optimized cushion stroke, check ring, and barrel gap ensure more precise and stable molding. Remaining resin prevention design effectively prevents resin residue in the nozzle.
- From general-purpose resins to engineering plastics, we offer customized solutions such as high-wear-resistant, high-corrosion-resistant, and low-shear screws for optical products, precisely matching diverse material molding requirements.
- Micro injection unit: Screw diameter selectable from 14-22 mm, injection volume 7.5-29.3 cm3, meeting micro-product injection molding requirements.
- Optimized cushion stroke, check ring, and barrel gap ensure more precise and stable molding. Remaining resin prevention design effectively prevents resin residue in the nozzle.
High-precision closed-loop temperature control
The self-tuning PID algorithms and independent PID control deliver precise control to meet gradient temperature control requirements in the molding process.
Static deviation +/-0.2 degrees C.
Static deviation +/-0.2 degrees C.
Double-ball-screw nozzle contact device
- The nozzle contact force is evenly distributed, preventing fixed platen tilting and effectively preventing the risk of material leakage.
- The nozzle maintains uniform and stable contact force against the mold surface, preventing material leakage while reducing minimizing deformation of the fixed platen caused by uneven force distribution, thereby ensuring stable products.
- The nozzle maintains uniform and stable contact force against the mold surface, preventing material leakage while reducing minimizing deformation of the fixed platen caused by uneven force distribution, thereby ensuring stable products.
Unique servo direct control (SDC) technology
- Process algorithm independently developed by YIZUMI for the servo drive. Four servo motors control injection, plasticizing, clamping, and ejection independently, allowing faster feedback, more responsive control, and improved control accuracy.
- More precise control of speed, position and pressure to meet the requirements of precision equipment, with a response speed of 0.125 ms.
- Micron-level injection control accuracy.
- More precise control of speed, position and pressure to meet the requirements of precision equipment, with a response speed of 0.125 ms.
- Micron-level injection control accuracy.
Dual-encoder feedback control
- Embedded incremental rotary encoder for mold adjustment control.
- Traditional mold adjustment uses proximity switches to detect gear counts, resulting in low precision. The FF series adopts an embedded incremental rotary encoder, generating 400 pulses per revolution, greatly improving mold adjustment precision.
- Traditional mold adjustment uses proximity switches to detect gear counts, resulting in low precision. The FF series adopts an embedded incremental rotary encoder, generating 400 pulses per revolution, greatly improving mold adjustment precision.
High-precision closed-loop control of injection pressure
- Injection control is more precise, ensuring stable and reliable molding.
- The injection and holding pressures maintain a stability accuracy of +/-0.1 MPa.
- High-end European KEBA i2985 controller: The powerful system is easy to operate and ideal for the high-performance solutions for electric injection molding machines. 15-inch HD color touchscreen display. Standard Process quality control (PDP), and Statistical process control (SPC) features. 1ms scan cycle.
- The injection and holding pressures maintain a stability accuracy of +/-0.1 MPa.
- High-end European KEBA i2985 controller: The powerful system is easy to operate and ideal for the high-performance solutions for electric injection molding machines. 15-inch HD color touchscreen display. Standard Process quality control (PDP), and Statistical process control (SPC) features. 1ms scan cycle.
Product Video
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Surface Planeness Testing
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Service Process
01
Process/Mold Analyse and Design
- Raw materials selection
- Product design
- Mold flow analysis
- Mold design suggestion
02
Equipment Selection Suggestions
- Product performance
- Product quality
- Ease of use
- Safety requirements
03
Whole Plant Planning Advice
- Planning of production line
- Arrangements for people, machines, and materials according to process flow
- Peripheral automation
- Smart connection
04
Delivery Solutions
- Professional installation and debugging
- On-site operation training
- Molding process training
05
After Sales Solutions
- YFO services
- Preventive maintenance
- Device upgrade
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I hereby give my consent for my personal data, collected and processed by YIZUMI in relation to my inquiry.